Nowadays, topology optimization and lattice structures are being re-discovered thanks to Additive Manufacturing technologies, that allow to easily produce parts with complex geometries.

The primary aim of this work is to provide an original contribution for geometric modeling of conformal lattice structures for both wireframe and mesh models, improving previously presented methods. The secondary aim is to compare the proposed approaches with commercial software solutions on a piston rod as a case study.

The central part of the rod undergoes size optimization of conformal lattice structure beams diameters using the proposed methods, and topology optimization using commercial software tool. The optimized lattice is modeled with a NURBS approach and with the novel mesh approach, while the topologically optimized part is manually remodeled to obtain a proper geometry. Results show that the lattice mesh modelling approach has the best performance, resulting in a lightweight structure with smooth surfaces and without sharp edges at nodes, enhancing mechanical properties and fatigue life.

To successfully facilitate user-centred design, a multitude of different aspects has to be considered, from purely physiological to psychological-emotional factors. The overall aim is to increase the customer satisfaction by enhancing the fit between products and their users in the respective context of use. Further virtualisation of user-centred design processes holds the potential to convey the concepts of frontloading and predictive engineering from classical product engineering. Our vision is to facilitate a comprehensive consideration of user-product interactions in virtual product engineering operationalised by the mission to develop methods and tools to assess and design user-product interactions according to physiological and psychological aspects. A variety of work has already been done to model musculoskeletal user groups, to configure, predict, simulate and optimise physical user-product interactions, to integrate such models into CAD or to map individual subjective values to product design. Nevertheless, there are still research areas to be addressed to enable a comprehensive implementation of the mentioned approach. These are discussed in the present contribution.

The introduction of new digital technologies in industrial work systems and increasing implementation of Cyber Physical Systems are evoking new and unknown challenges and opportunities related to aspects of human work and organisation. To ensure human wellbeing and overall system productivity, there is a need for interdisciplinary methods and approaches for dealing with the challenges and taking advantage of the opportunities. In this paper, we present a conceptual framework for designing Industry 4.0 enabled work systems, which serves to accommodate this need. The framework combines elements and principles of Design- and Lean thinking methodologies and Human Factors and Ergonomics, thus making it a practical, systematic, and iterative, human centred approach. We use examples from a retrospective industrial case study to illustrate elements of the framework and provide several implications for practitioners.

In order to be as responsive as possible to changes in the dynamic context of mechatronic system development, companies are increasingly integrating agile approaches into their development processes. They are confronted with the challenges of adapting approaches that originate in software development to the conditions of physical development, without neglecting the experiences gained over many years regarding product and process knowledge. In addition, agile development approaches must be integrated into existing processes through a systematic implementation strategy. In order to gain an initial understanding of the current situation in mechatronic companies with regard to agile development approaches, an interview study was conducted with 18 participants from real development practice. This could show that the companies in mechatronic system development are currently at the beginning of agile transformation and need approaches that are modelled on the basis of real development projects and are best possible tailored to the needs of these companies through a clear technical orientation. The findings gained are not universally valid, but represent a basis for further research work.

Due to the increasing smartization of products and the ecosystems in which they are typically embedded, holistic considerations of future value-added systems are becoming increasingly important. This also determines fundamentally new challenges for the engineering of the future's smart Products. In order to be able to address the increasingly fuzzy system boundaries associated with this, this contribution introduces a System of Systems Engineering Lifecycle Concept considering smart products and services as core components of connected System of Systems ecosystems. Main characteristics of smart products and system of systems are discussed and in a real existing scenario of a sustainable landfill the presented System of Systems Engineering Lifecycle Concept is used as a System of Systems Framework for the given Use-Case.

Building construction is one of the fastest growing industries in India and it puts a huge burden on its limited natural resources. Fired clay bricks are one of the major constituent materials for the construction industry and it produces a huge amount of greenhouse gases. This research tries to highlight the use of alternative materials and how they can be modulated to suit the Indian construction industry. Bio-brick or agro-waste based brick is one such material that has the potential to be a sustainable and cost-effective solution. It acts as good heat and sound insulator and at the same time has overall negative carbon footprint. Additionally, it also acts as a deterrent to stubble burning, prevalent in northern India which causes severe air pollution. Due to its low density, it reduces dead load in high rise structures, thereby making RCC construction more economical. The study also highlights the use of Bio-brick in various areas of a structure. Another important objective of this research is to inspire and motivate architects, designers, researchers and builders to encourage and support the development of such sustainable and eco-sensitive material in construction industry.

The Integrated Logistics Support (ILS) can be described as an approach for optimisation of in-service (logistics) activities and minimisation of the life cycle costs of a system. ILS is an integral part of systems engineering in aerospace and defence programmes.

More recently, the Aerospace and Defence Industries Association of Europe (ASD) has released a broad set of specifications for ILS, the so-called ASD ILS Suite. Most of these specifications are published in cooperation with the Aerospace Industries Association of America (AIA) and one specification with AIA and the Airlines for America (A4A). Thus, the ASD ILS Suite is recognised and used in the largest aerospace and defence markets.

The aim of this paper is to present the results of a critical review on the readiness of the ASD ILS Suite for its applicability in aerospace and defence programmes.

Whilst prior works have characterised the affordances of prototyping methods in terms of generating knowledge about a product or process, the types, or ‘dimensions’ of knowledge towards which they contribute are not fully understood. In this paper we adapt the concept of ‘design domains’ as a method to interpret, and better understand the contributions of different prototyping methods to design knowledge in new product development. We first synthesise a set of ten dimensions for design knowledge from a review of literature in design-related fields. A study was then conducted in which participants from engineering backgrounds completed a Likert-type questionnaire to quantify the perceived contributions to design knowledge of 90 common prototyping methods against each dimension. We statistically analyse results to identify patterns in the knowledge contribution of different methods. Results reveal that methods exhibit significantly different contribution profiles, suggesting different methods to be suited to different knowledge. Thus, this paper indicates potential for new methods, methodology and processes to leverage such characterisations for better selection and sequencing of methods in the prototyping process.

The literature on design distinguishes between exploration-based experimentation and validation-based experimentation. This typology relies on an assumption that exploration and validation cannot and should not be performed simultaneously in the same experimentation. By contrast, some practitioners, such as les Sismo, propose that proof of concept might combine these two logics. This raises the question of what design logic might enable this type of combination of exploration and validation. We first use design theory to build an experimentation design framework. This framework highlights a typology of proof logics in experimentation related to proof of the known and proof of the unknown. Second, we show that these proof models are supported by les Sismo's cases and describe a diversity of arrangements of exploration and validation mechanisms: sequential, parallel, and combinational. Through the formalisation of proof of concept as a double proof (proof of the known and proof of the unknown), we show that proof of concept can be more than a tool for the go/no-go decision by gradually validating propositions, questioning the relevance of propositions, and discovering new propositions to be investigated and tested.

If designers want to communicate quality aspects of the product, there is a need to bring these characteristics into the measurable space of perceived quality (PQ) attributes. To illustrate the solution for designers' dilemma of the “best design choice” in this study we applied the PQ attributes importance ranking (PQAIR) method, with the example of a bread toaster. We choose for evaluation three PQ attributes which can significantly influence visual quality of a product: Gap, Flush and Parallelism. We performed the experiment measuring subjective preferences over the toaster designs of two respondent's groups - “Designers” and “Customers.” We used sequentially: (i) web-survey (still images); (ii) desktop system; and (iii) fully immersive head-mounted display system (Virtual Reality).

Consequently, we conducted a post-experiment survey regarding subjective preferences, related to the PQ communication channels that have been implemented during the study. Our results indicate advantages and drawbacks for each PQ communication method that we applied in this experiment and encourage further research in the area of products' perceived quality assessment

Human augmentation is a thriving research field that aims to amplify human abilities through the development of technological improvements as an integral part of the human body. Human augmentation products may be made for anyone, ranging from healthy users wanting to enhance their human abilities to users who face temporary or permanent disabilities, physical impairments, or perilous situations that oblige them to use these products.

This article attempts to introduce readers to the domain of human augmentation by providing a thorough formulation of the concept and its related terms to develop a more solid structural basis. Additionally, a categorical and dimensional classification of the field was given. Based on these findings, we then proposed a novel framework in the form of a diagrammatic presentation of both classifications, which could enable product designers to better understand and characterize the type of human augmentation product they are designing by determining its location in the diagram. Finally, the proposed framework was evaluated by introducing and classifying several significant human augmentation products most of which have proven to successfully exceed human abilities.

Industry 4.0 is a great opportunity and a great challenge for enterprises. Nowadays, how to adjust the strategy according to the new situation to deal with the opportunities and challenges brought by Industry 4.0 is a hot topic. The paper investigates what is Industry 4.0 and compares the different fourth industry revolution programs in various countries and takes advantage of bibliometric to investigate which technologies play an important role in Industry 4.0. What is more, the status quo, challenges and development directions faced in various fields in the industrial 4.0 era are elaborated. The paper not only combs the research direction for researchers, but also presents the status quo of practical application for enterprises. The paper contributes to showing a leading role for theory and practice of industry 4.0.

One challenge within idea management of the front end of the design process is the handling of radical ideas, meaning ideas with a high degree of novelty. Companies are approaching radical and incremental ideas frequently with the same methods, although many reasoned claims exists for treating ideas differently according to the degree of novelty. The paper aims to address the fact that ambidexterity does not play any specific role in the front end. Therefore, a framework of an extended idea process model based on the idea of ambidexterity is shown and initial test results are presented.

The environmental burden of packaging is huge. However, redesigning packaging to make it more sustainable without damaging its other functions is not always easy and can have a negative impact on consumers’ choice. In this paper, we adopt a user-perspective and test the effects of packaging appearance and a better eco-label on consumers’ responses. Based on the literature, we designed an eco- label using a traffic light system with an objective sustainability score enabling to compare the sustainability of different packages. The results of our experimental study (N=120) show that while a sustainable (vs. typical) appearance in packaging has a positive effect on perceived sustainability, it has a negative effect on perceived usability. However, we demonstrate that the presence of a high score on the eco-label positively impacts the perceived sustainability of both the sustainable and the typical packages and the choice intentions. This eco-label also enabled to mitigate the negative effects of the sustainable appearance on perceived usability. Designers and policy-makers can use the results of this paper to positively influence evaluations of and choice for sustainable packaging.

Current robotic solutions are able to manage specialized tasks, but they cannot perform intelligent actions which are based on experience. Autonomous robots that are able to succeed in complex environments like production plants need the ability to customize their capabilities. With the usage of artificial intelligence (AI) it is possible to train robot control policies without explicitly programming how to achieve desired goals. We introduce AI Motion Control (AIMC) a generic approach to develop control policies for diverse robots, environments and manipulation tasks. For safety reasons, but also to save investments and development time, motion control policies can first be trained in simulation and then transferred to real applications. This work uses the descriptive study I according to Blessing and Chakrabarti and is about the identification of this research gap. We combine latest motion control and reinforcement learning results and show the potential of AIMC for robotic technologies with industrial use cases.

Drones are becoming more popular within military applications and civil aviation by hobbyists and business. Achieving a natural Human-Drone Interaction (HDI) would enable unskilled drone pilots to take part in the flying of these devices and more generally easy the use of drones. The research within this paper focuses on the design and development of a Natural User Interface (NUI) allowing a user to pilot a drone with body gestures. A Microsoft Kinect was used to capture the user’s body information which was processed by a motion recognition algorithm and converted into commands for the drone. The implementation of a Graphical User Interface (GUI) gives feedback to the user. Visual feedback from the drone’s onboard camera is provided on a screen and an interactive menu controlled by body gestures and allowing the choice of functionalities such as photo and video capture or take-off and landing has been implemented. This research resulted in an efficient and functional system, more instinctive, natural, immersive and fun than piloting using a physical controller, including innovative aspects such as the implementation of additional functionalities to the drone's piloting and control of the flight speed.

Based on the theoretical research of 3D printing and circular economy, combined with case studies, this paper analyzes the advantages of 3D printing in realizing circular economy and its influence on designers from the perspectives of “reduce”, “reuse”, “recycle” and distributed manufacturing. As a technological innovation, 3D printing not only promoted the transformation from linear economy to circular economy, but also had a certain impact on the role and skills of traditional designers.

Early detection and correction of defects are critical in additive manufacturing (AM) to avoid build failures. In this paper, we present a multisensor fusion-based digital twin for in-situ quality monitoring and defect correction in a robotic laser-directed energy deposition process. Multisensor fusion sources consist of an acoustic sensor, an infrared thermal camera, a coaxial vision camera, and a laser line scanner. The key novelty and contribution of this work are to develop a spatiotemporal data fusion method that synchronizes and registers the multisensor features within the part's 3D volume. The fused dataset can be used to predict location-specific quality using machine learning. On-the-fly identification of regions requiring material addition or removal is feasible. Robot toolpath and auto-tuned process parameters are generated for defect correction. In contrast to traditional single-sensor-based monitoring, multisensor fusion allows for a more in-depth understanding of underlying process physics, such as pore formation and laser-material interactions. The proposed methods pave the way for self-adaptation AM with higher efficiency, less waste, and cleaner production.

As a result of the increasing challenges in the field of lightweight constructions, the demand for efficient joining technologies is continuously rising. For this purpose, cold forming processes offer an environmental friendly and fast alternative to established joining methods (e.g. welding). However, to ensure a high reliability, not only the selection of an appropriate procedure, but also the dimensioning of the individual joint is essential. While product designers can rely on a wide range of design principles for thermal processes, the dimensioning and evaluation of mechanical joining processes is mainly based on expert knowledge and a few experimental tests. Although few studies already investigated the numerical analysis of mechanical joints, an approach for the sustainable and consistent optimization of the strength and reliability of joining connections for varying use-cases is not available yet. Motivated by this lack, this paper presents an approach for the automated transfer of information within the process chain and the data-based analysis of mechanical joints by using clinching as an example. Therefore, the CRISP-DM reference model is used for the systematic data mining.

Immersive visualisations introduce new possibilities for experiencing design, and as such for presenting information. To date, studies in design have focused mostly on immersive visualisations supporting product decisions. However, little attention has been paid to information presentation, e.g. in design reviews, for decisions in the boardroom, and/or for client presentations. This study with industry practitioners identifies information presentation practices and challenges, develops an immersive visualisation prototype, and explores opportunities for the use of immersive visualisations.