This study reveals the morphological evolution of a splashing drop by a newly proposed feature extraction method, and a subsequent interpretation of the classification of splashing and non-splashing drops performed by an explainable artificial intelligence (XAI) video classifier. Notably, the values of the weight matrix elements of the XAI that correspond to the extracted features are found to change with the temporal evolution of the drop morphology. We compute the rate of change of the contributions of each frame with respect to the classification value of a video as an importance index to quantify the contributions of the extracted features at different impact times to the classification. Remarkably, the rate computed for the extracted splashing features of ethanol and 1 cSt silicone oil is found to have a peak value at the early impact times, while the extracted features of 5 cSt silicone oil are more obvious at a later time when the lamella is more developed. This study provides an example that clarifies the complex morphological evolution of a splashing drop by interpreting the XAI.

Aerodynamic breakup of vaporizing drops is commonly seen in many spray applications. While it is well known that vaporization can modulate interfacial instabilities, the impact of vaporization on drop aerobreakup is poorly understood. Detailed interface-resolved simulations were performed to systematically study the effect of vaporization, characterized by the Stefan number, on the drop breakup and acceleration for different Weber numbers and density ratios. It is observed that the resulting asymmetric vaporization rates and strengths of Stefan flow on the windward and leeward sides of the drop hinder bag development and prevent drop breakup. The critical Weber number thus generally increases with the Stefan number. The modulation of the boundary layer also contributes to a significant increase of drag coefficient. Numerical experiments were performed to affirm that the drop volume reduction plays a negligible role and the Stefan flow is the dominant reason for the breakup suppression and drag enhancement observed.

This study explores heat and turbulent modulation in three-dimensional multiphase Rayleigh–Bénard convection using direct numerical simulations. Two immiscible fluids with identical reference density undergo systematic variations in dispersed-phase volume fractions, $0.0 \leq \varPhi \leq 0.5$, and ratios of dynamic viscosity, $\lambda _{\mu }$, and thermal diffusivity, $\lambda _{\alpha }$, within the range $[0.1\unicode{x2013}10]$. The Rayleigh, Prandtl, Weber and Froude numbers are held constant at $10^8$, $4$, $6000$ and $1$, respectively. Initially, when both fluids share the same properties, a 10 % Nusselt number increase is observed at the highest volume fractions. In this case, despite a reduction in turbulent kinetic energy, droplets enhance energy transfer to smaller scales, smaller than those of single-phase flow, promoting local mixing. By varying viscosity ratios, while maintaining a constant Rayleigh number based on the average mixture properties, the global heat transfer rises by approximately 25 % at $\varPhi =0.2$ and $\lambda _{\mu }=10$. This is attributed to increased small-scale mixing and turbulence in the less viscous carrier phase. In addition, a dispersed phase with higher thermal diffusivity results in a 50 % reduction in the Nusselt number compared with the single-phase counterpart, owing to faster heat conduction and reduced droplet presence near walls. The study also addresses droplet-size distributions, confirming two distinct ranges dominated by coalescence and breakup with different scaling laws.

When a partially miscible binary mixture is quenched below its critical temperature, it transitions from its single-phase to a two-phase region, undergoing phase separation. The processes of formation and coalescence of droplets are driven by diffusive and convective phenomena, taking place isotropically in the system. The application of an external force field, which exerts a different contribution on the two species, breaks the symmetry of phase separation, leading to the segregation of two equilibrated phases separated by a single interface. This study investigates the dynamics of phase segregation under an external force. The effects of various force magnitudes, captured by the Bond number, in both high- and low-viscosity mixtures, distinguished by different fluidity numbers, are quantified via numerical simulations by using the phase field model. The intricate dynamics of formation, floating and coalescence of droplets towards complete segregation are described along with the quantification of the segregation time, revealing different patterns for high and low Bond numbers. Results show that in none of the cases, formation and floating can be regarded as strictly serial processes. A universal scaling between segregation time, Bond number, fluidity number and domain size is not possible, with a power-law dependence emerging only under the diffusion-dominated regime.

We conducted an axisymmetric numerical study of drop impact on a thin film of the same liquid in order to generate maps identifying the fluid elements in the drop and film that are transferred to the corolla during impact. We find that mass contribution from the drop comes from a surprisingly thin surface layer on the drop, and furthermore, that the shape of this layer in the drop and the film scales with film thickness, not the Weber number and Reynolds number as one might expect. The maps could be used to tailor drop composition for applications such as coatings or encapsulations.

In this study, we investigate the stability of a film that is attached to a corner between a cylinder and a substrate, using a combination of theoretical and numerical approaches. Notably, we place our focus on flat and thin films where the contact line is almost perpendicular to the cylinder wall whereas a small angle forms between the contact line and the substrate, and the film size is smaller than the cylinder radius. The film stability, which depends on the film size and the wall wettability, is first predicted by a standard linear stability analysis (LSA) within the long-wave theoretical framework. We find that the film size plays the most important role in controlling the film stability. Specifically, the thicker the film is, the less sensitive it becomes to the large-wavenumber perturbation. The wall wettability mainly impacts the growth rates of perturbations and slightly influences the marginal stability and postinstability patterns of wrapping films. We compare the LSA predictions with numerical results obtained from a disjoining pressure model (DPM) and volume-of-fluid (VOF) simulations, which provide more insights into the film breakup process. At the early stage there is a strong agreement between the LSA predictions and the DPM results. Notably, as the perturbation grows, thin film regions connecting two neighbouring satellite droplets form which may eventually lead to a stable or temporary secondary droplet, an aspect which the LSA is incapable of capturing. In addition, the VOF simulations suggest that beyond a critical film size, merging between two neighbouring drops becomes involved during the breakup stage. Therefore, the LSA predictions are able to provide only an upper limit on the final number of satellite droplets.

Saturated flow film boiling on a sphere has been numerically studied in this work for both vertical and horizontal flow configurations. The simulations were performed using a numerical methodology developed by the authors for boiling flows on three-dimensional unstructured meshes. For interface capturing, the coupled level set and volume of fluid method is used. The interface evolution, vapour wake dynamics and heat transfer have been thoroughly investigated by varying the saturated liquid flow velocity, sphere diameter and wall superheat. The relative importance of both the buoyancy and the inertial forces is described in terms of the Froude number $(Fr)$. The vapour bubble evolves periodically at low $Fr$ values, while a stable vapour column develops at high $Fr$ values. The interface evolution pattern obtained in the present work is in good agreement with the results of experimental studies available in the literature. For all the values of $Fr$, a stable vapour column develops for a large-diameter sphere and releases vapour bubbles of varying sizes. Furthermore, for a large-diameter sphere, surface capillary waves are observed at the interface, similar to the observations of some of the experimental studies available in the literature. The flow in the liquid and vapour wakes appears to be strongly coupled. The heat transfer in the present work is estimated using the spatially and temporally averaged Nusselt numbers. Finally, an fast Fourier transform analysis of the space-averaged Nusselt number reveals a strong interaction among the different forces.

In 2017, Brosseau & Vlahovska (Phys. Rev. Lett, vol. 119, no. 3, 2017, p. 034501) found that, in a strong electric field, a weakly conductive, low-viscosity droplet immersed in a highly conductive, high-viscosity medium formed a lens shape, and liquid rings continuously detached from its equatorial plane and subsequently broke up into satellite droplets. This fascinating multiphase electrohydrodynamic (EHD) phenomenon is known as droplet equatorial streaming. In this paper, based on the unified lattice Boltzmann method framework proposed by Luo et al. (Phil. Trans. R. Soc. A Math. Phys. Engng Sci, vol. 379, no. 2208, 2021, p. 20200397), a novel lattice Boltzmann (LB) model is constructed for multiphase EHD by coupling the Allen–Cahn type of multiphase LB model and two new LB equations to solve the Poisson equation of the electric field and the conservation equation of the surface charge. Using the proposed LB model, we successfully reproduced, for the first time, the complete process of droplet equatorial streaming, including the continuous ejection and breakup of liquid rings on the equatorial plane. In addition, it is found that, under conditions of high electric field strength or significant electrical conductivity contrast, droplets exhibit fingering equatorial streaming that was unknown before. A power-law relationship is discovered for droplet total charge evolution and a theoretical model is then proposed to describe the droplet radius and height over time. The breakup of liquid rings is found to be dominated by capillary instability, while the breakup of liquid fingers is governed by the end-pinching mechanism. Finally, a phase diagram is constructed for fingering equatorial streaming and ring equatorial streaming, and a criterion equation is established for the phase boundary.

Spray formed by a myriad of secondary droplets generated by the impact of raindrops on a deep-water pool is studied with a laboratory rain facility. Experiments are performed with two rain rates and raindrops fall on the water surface at a nearly constant velocity. The secondary droplets at various heights above the pool's water surface are recorded with a cinematic digital in-line holographic technique that consists of a high-speed camera, a pulsed Nd:YLF laser and associated optics. The experimental results show that in the heat-map scatter plots of radius versus velocity near the water surface of the pool, the droplets are distributed into three regions, corresponding to distinct physical mechanisms of droplet generation. It is found that the diameter distribution of the droplets in the rain field changes with height above the pool's water surfaces. Both numerical simulation and experimental data reveal that the liquid water content, due to the presence of secondary droplets, in the atmospheric surface layer decreases exponentially with increasing height.

Rain drops form in clouds by collision of submillimetric droplets falling under gravity: larger drops fall faster than smaller ones and collect them on their path. The puzzling stability of fogs and non-precipitating warm clouds with respect to this avalanche mechanism has been a longstanding problem. How can droplets of diameter around 10 $\mathrm {\mu }$m have a low collision probability, inhibiting the cascade towards larger and larger drops? Here we review the dynamical mechanisms that have been proposed in the literature and quantitatively investigate the frequency of drop collisions induced by Brownian diffusion, electrostatics and gravity, using an open-source Monte Carlo code taking all of them into account. Inertia dominates over aerodynamic forces for large drops, when the Stokes number is larger than $1$. Thermal diffusion dominates over aerodynamic forces for small drops, when the Péclet number is smaller than $1$. We show that there exists a range of size (typically 3–30 $\mathrm {\mu }$m for water drops in air) where neither inertia nor Brownian diffusion are significant, leading to a gap in the collision rate. The effect is particularly important, due to the lubrication film forming between the drops immediately before collision, and secondarily to the long-range aerodynamic interaction. Two different mechanisms regularise the divergence of the lubrication force at vanishing separation: the transition to a non-continuum regime in the lubrication film, when the separation is comparable to the mean free path of air, and the induction of a flow inside the drops due to shear at their surfaces. In the gap between inertia-dominated and diffusion-dominated regimes, dipole–dipole electrostatic interactions becomes the major effect controlling the efficiency of drop collisions.

Electrohydrodynamic (EHD)-induced droplet emission is an efficient method for the production of micron- and submicron-sized droplets in technological applications. Existing studies propose several scaling laws to determine the size of the emitted droplet. However, they have usually focused on the tip streaming phenomena of a droplet when subjected to a uniform electric field. In most applications, a non-uniform distribution of the electric field is created owing to the nozzle-to-plate configuration. Here, we employ an arbitrary Lagrangian–Eulerian method to demonstrate the mechanism of the first droplet emission from an electrified liquid meniscus with a fixed volume hanging at the nozzle tip. The critical condition when tip streaming occurs is determined using our numerical results. A phase diagram in terms of the electric field and initial liquid volume is presented to obtain the commonly used jetting mode. The effects of the liquid volume, electric field strength and electrical conductivity of the liquid on the processes of jet formation and breakup are further investigated. We find a particularly non-monotonic dependence of the size of the emitted droplet on the electrical conductivity. These findings could be useful for generating microdroplets and improving injection frequency in EHD printing technology.

We perform direct numerical simulations of surfactant-laden droplets in homogeneous isotropic turbulence with Taylor Reynolds number $Re_\lambda \approx 180$. The droplets are modelled using the volume-of-fluid method, and the soluble surfactant is transported using an advection–diffusion equation. Effects of surfactant on the droplet and local flow statistics are well approximated using a lower, averaged value of surface tension, thus allowing us to extend the framework developed by Hinze (AIChE J., vol. 1, no. 3, 1955, pp. 289–295) and Kolmogorov (Dokl. Akad. Navk. SSSR, vol. 66, 1949, pp. 825–828) for surfactant-free bubbles to surfactant-laden droplets. We find that surfactant-induced tangential stresses play a minor role in this set-up, thus allowing us to extend the Kolmogorov–Hinze framework to surfactant-laden droplets. The Kolmogorov–Hinze scale $d_H$ is indeed found to be a pivotal length scale in the droplets’ dynamics, separating the coalescence-dominated (droplets smaller than $d_H$) and the breakage-dominated (droplets larger than $d_H$) regimes in the droplet size distribution. We find that droplets smaller than $d_H$ have a rather compact, regular, spheroid-like shape, whereas droplets larger than $d_H$ have long, convoluted, filamentous shapes with a diameter equal to $d_H$. This results in very different scaling laws for the interfacial area of the droplet. The normalized area, $A/d_H^2$, of droplets smaller than $d_H$ is proportional to $(d/d_H)^2$, while the area of droplets larger than $d_H$ is proportional to $(d/d_H)^3$, where $d$ is the droplet characteristic size. We further characterize the large filamentous droplets by computing the number of handles (loops of the dispersed phase extending into the carrier phase) and voids (regions of the carrier fluid completely enclosed by the dispersed phase) for each droplet. The number of handles per unit length of filament scales inversely with surface tension. The number of voids is proportional to the droplet size and independent of surface tension. Handles are indeed an unstable feature of the interface and are destroyed by the restoring effect of surface tension, whereas voids can move freely in the interior of the droplets, unaffected by surface tension.

We present direct numerical simulations of the splashing process between two cylindrical liquid rims. This belongs to a class of impact and collision problems with a wide range of applications in science and engineering, and motivated here by splashing of breaking ocean waves. Interfacial perturbations with a truncated white noise frequency profile are introduced to the rims before their collision, whose subsequent morphological development is simulated by solving the two-phase incompressible Navier–Stokes equation with the adaptive mesh refinement technique, within the Basilisk software environment. We first derive analytical solutions predicting the unsteady interfacial and velocity profiles of the expanding sheet forming between the two rims, and develop scaling laws for the evolution of the lamella rim under capillary deceleration. We then analyse the formation and growth of transverse ligaments ejected from the lamella rims, which we find to originate from the initial corrugated geometry of the perturbed rim surface. Novel scaling models are proposed for predicting the decay of the ligament number density due to the ongoing ligament merging phenomenon, and found to agree well with the numerical results presented here. The role of the mechanism in breaking waves is discussed further and necessary next steps in the problem are identified.

The dynamics of stabilised concentrated emulsions presents a rich phenomenology including chaotic emulsification, non-Newtonian rheology and ageing dynamics at rest. Macroscopic rheology results from the complex droplet microdynamics and, in turn, droplet dynamics is influenced by macroscopic flows via the competing action of hydrodynamic and interfacial stresses, giving rise to a complex tangle of elastoplastic effects, diffusion, breakups and coalescence events. This tight multiscale coupling, together with the daunting challenge of experimentally investigating droplets under flow, has hindered the understanding of concentrated emulsions dynamics. We present results from three-dimensional numerical simulations of emulsions that resolve the shape and dynamics of individual droplets, along with the macroscopic flows. We investigate droplet dispersion statistics, measuring probability density functions (p.d.f.s) of droplet displacements and velocities, changing the concentration, in the stirred and ageing regimes. We provide the first measurements, in concentrated emulsions, of the relative droplet–droplet separations p.d.f. and of the droplet acceleration p.d.f., which becomes strongly non-Gaussian as the volume fraction is increased above the jamming point. Cooperative effects, arising when droplets are in contact, are argued to be responsible of the anomalous superdiffusive behaviour of the mean square displacement and of the pair separation at long times, in both the stirred and in the ageing regimes. This superdiffusive behaviour is reflected in a non-Gaussian pair separation p.d.f., whose analytical form is investigated, in the ageing regime, by means of theoretical arguments. This work paves the way to developing a connection between Lagrangian dynamics and rheology in concentrated emulsions.

Studying liquid jet impacts on a liquid pool is crucial for various engineering and environmental applications. During jet impact, the free surface of the pool deforms and a cavity is generated. Simultaneously, the free surface of the cavity extends radially outward and forms a rim. Eventually the cavity collapses by means of gas inertia and surface tension. Our numerical investigation using an axisymmetric model in Basilisk C explores cavity collapse dynamics under different impact velocities and gas densities. We validate our model against theory and experiments across a previously unexplored parameter range. Our results show two distinct regimes in the cavity collapse mechanism. By considering forces pulling along the interface, we derive scaling arguments for the time of closure and maximum radius of the cavity, based on the Weber number. For jets with uniform constant velocity from tip to tail and $We \leqslant 150$, the cavity closure is capillary-dominated and happens below the surface (deep seal). In contrast, for $We \geqslant 180$ the cavity closure happens above the surface (surface seal) and is dominated by the gas entrainment and the pressure gradient that it causes. Additionally, we monitor gas velocity and pressure throughout the impact process. This analysis reveals three critical moments of maximum gas velocity: before impact, at the instant of cavity collapse and during droplet ejection following cavity collapse. Our results provide information for understanding pollutant transport during droplet impacts on large bodies of water, and other engineering applications, like additive manufacturing, lithography and needle-free injections.

When two fluid drops touch, they coalesce due to surface tension. At early times, there is only a relatively small fluid bridge joining the drops. An asymptotic solution is presented for an inertial regime of early-time coalescence, in which inertial forces balance surface tension at leading order. It is demonstrated that viscosity nevertheless has a leading-order effect. Radial momentum is created at the tightly curved edge of the fluid bridge by the net force $2\gamma$ (per unit length) due to surface tension. This momentum is left behind the radially expanding bridge edge in a thin viscous wake. The divergent volume flux in the wake entrains fluid from above and below the bridge, and drives an inviscid irrotational flow in the drops on the scale of the bridge radius. This flow widens the gap between the drops ahead of the bridge, and the larger gap width results in a lower rate of coalescence. Including viscosity in this way improves the agreement between theory and the available experimental and numerical data.

The familiar process of bubbles generated via breaking waves in the ocean is foundational to many natural and industrial applications. In this process, large pockets of entrained gas are successively fragmented by the ambient turbulence into smaller and smaller bubbles. The key question is how long it takes for the bubbles to reach terminal sizes for a given system. Despite decades of effort, the reported breakup time from multiple experiments differs significantly. Here, to reconcile those results, rather than focusing on one scale, we measure multiple time scales associated with the process through a unique experiment that resolves bubbles’ local deformation and curvature. The results emphasize that the scale separation among various time scales is controlled by the Weber number, similar to how the Reynolds number determines the scale separation in single-phase turbulence, but shows a distinct transition at a critical Weber number.

Heat transfer by large deformable drops in a turbulent flow is a complex and rich-in-physics system, in which drop deformation, breakage and coalescence influence the transport of heat. We study this problem by coupling direct numerical simulation (DNS) of turbulence with a phase-field method for the interface description. Simulations are run at fixed-shear Reynolds and Weber numbers. To evaluate the influence of microscopic flow properties, like momentum/thermal diffusivity, on macroscopic flow properties, like mean temperature or heat transfer rates, we consider four different values of the Prandtl number, which is the momentum to thermal diffusivity ratio: $Pr=1$, $Pr=2$, $Pr=4$ and $Pr=8$. The drop volume fraction is $\varPhi \simeq 5.4\,\%$ for all cases. Drops are initially warmer than the turbulent carrier fluid and release heat at different rates depending on the value of $Pr$, but also on their size and on their own dynamics (topology, breakage, drop–drop interaction). Computing the time behaviour of the drops and carrier fluid average temperatures, we clearly show that an increase of $Pr$ slows down the heat transfer process. We explain our results by a simplified phenomenological model: we show that the time behaviour of the drop average temperature is self-similar, and a universal behaviour can be found upon rescaling by $t/Pr^{2/3}$. Accordingly, the heat transfer coefficient $\mathcal {H}$ (respectively its dimensionless counterpart, the Nusselt number $Nu$) scales as $\mathcal {H}\sim Pr^{-2/3}$ (respectively $Nu\sim Pr^{1/3}$) at the beginning of the simulation, and tends to $\mathcal {H}\sim Pr^{-1/2}$ (respectively $Nu\sim Pr^{1/2}$) at later times. These different scalings can be explained via the boundary layer theory and are consistent with previous theoretical/numerical predictions.

Compound bubbles with a liquid coating in another continuous immiscible bulk phase are ubiquitous in a wide range of natural and industrial processes. Their formation, rise and ultimate bursting at the air–liquid interface play crucial roles in the transport and fate of natural organic matter and contaminants. However, the dynamics of compound bubbles has not received considerable attention until recently. Here, inspired by our previous work (Yang et al., Nat. Phys., vol. 19, 2023, pp. 884–890), we investigate the entrainment of daughter oil droplets in bulk water produced by a bursting oil-coated bubble. We document that the size of the entrained daughter oil droplet is affected by the oil coating fraction and the bulk liquid properties. We rationalize this observation by balancing the viscous force exerted by the extensional flow produced by bubble bursting with the capillary force resisting the deformation of the oil coating, and considering the subsequent end-pinching process which finally entrains the daughter oil droplets. We propose a scaling analysis for the daughter oil droplet size that well captures the experimental results for a wide range of oil coating fractions and Ohnesorge numbers of the bulk liquid. In addition, we discuss the non-monotonic variation of daughter droplet size with the Ohnesorge number, and show the eventual absence of daughter droplets because of the strong viscous effect in the high-Ohnesorge-number regime. Our findings may advance the fundamental understanding of compound bubble bursting and provide guidance and modelling constraints for bubble-mediated contaminant transport in liquids.

The atomisation of a suspension containing liquid and dispersed particles is prevalent in many applications. Previous studies of droplet breakup mainly focused on homogeneous fluids, and the heterogeneous effect of particles on the breakup progress is unclear. In this study, the breakup of particle-laden droplets in airflow is investigated experimentally. Combining synchronised high-speed images from the side view and the 45$^\circ$ view, we compare the morphology of particle-laden droplets with that of homogeneous fluids in different breakup modes. The results show that the higher effective viscosity of particle-laden droplets affects the initial deformation, and the heterogeneous effect of particles appears in the later breakup stage. To evaluate the heterogeneous effect of particles quantitatively, we eliminate the effect of the higher effective viscosity of particle-laden droplets by comparing cases corresponding to the same inviscid Weber number. The quantitative comparison reveals that the heterogeneous effect of particles accelerates the fragmentation of the liquid film and promotes localised rapid piercing. A correlation length that depends on the particle diameter and the volume fraction is proposed to characterise the length scale of the concentration fluctuation under the combined effect of the initial flattening and later stretching during the droplet breakup process. Based on this correlation length, the fragment size distributions are analysed, and the scaling results agree well with the experimental data.