In the present study we evaluated a core set of 254 cowpea genotypes for seven pod physical traits and shattering score using a modified weighted average screening system based on random impact assessment. There was substantial variability in all the pod physical traits and shattering score in the cowpea core collection indicating significant diversity of the material in respect of pod traits. Shattering score had a mean value of 5.39 with a range of 0–10. Out of 254 genotypes, 34 were resistant, 83 were moderately resistant, 82 were moderately susceptible and 55 were highly susceptible. Shattering score had significant negative correlation with pod length followed by pod weight, pod breadth, seeds per pod, pod wall weight and pod thickness. PCA concentrated 69.60% variability in the first two principal components with Eigen value of 4.49 for PC1 and 1.07 for PC2, mainly contributed by pod weight, pod length, pod breadth, pod thickness and pod wall weight. The conventional screening methods are based on level of shattering and do not take into account various types of shattering such as fissured, split, twisted or abscised. The present was aimed at identification of shattering resistant genotypes using a modified screening method based on weighted level averages. The study identified several genotypes highly resistant to pod shattering that can be used to develop shattering resistant cowpea varieties for sustainable cowpea farming and highlights the effectiveness of proposed screening method.