The focused ion beam lift-out technique for scanning electron
microscope (SEM) and transmission electron microscope (TEM)
sample preparation was shown to be applicable to copper/low-k
dielectric semiconductor technology. High resolution SEM, TEM,
and scanning transmission electron microscope analyses were
performed on metal contacts and resist vias with no evidence
of the interface damage or metal smearing commonly observed
with mechanical polishing. Ion milling of the sample ex
situ to the substrate provided decoration and adjustment
of the exposed plane of the section when necessary for SEM analysis.