This study revealed that the mass ratio of large anisometric particles (platelets) to ultrafine, equiaxed particles strongly influences dynamic and quasistatic compressive response and the process of damage evolution in ice-templated alumina materials. The improved sinterability between particles of significantly dissimilar size and morphology enabled the utilization of a high mass ratio of the particles in harnessing a markedly enhanced level of strength in highly porous ice-templated ceramics. The high volume fraction of platelets increased lamellar bridge density and resulted in dendritic morphology as opposed to lamellar morphology without platelets. All the materials showed strain rate-sensitivity, where strength increased with strain rate. Materials with highly dendritic morphology exhibited the best performance in terms of maximum strength and energy absorption capacity, and the performance improved from quasistatic to dynamic regime. Direct observation of the process of damage evolution revealed the effects of both strain rate and ratio of platelets to ultrafine particles.

This study investigated the compressive response of ice-templated composites and provides an understanding of their mechanical behavior based on the properties of templated ceramic and epoxy. Results suggested a dependence of properties on the microstructure of the templated porous ceramic, whereas more interestingly composites exhibited catastrophic and progressive types of failure. Compressive strength was found to be markedly greater relative to the strength of templated ceramic and polymer, and irrespective of the failure type, strength was greatly enhanced under dynamic loading relative to quasistatic loading. Compressive strength was also calculated based on the rule of mixtures and mode of failure in ice-templated ceramic. The analysis suggested that the axial mode of failure was not dominant in composites, and failures resulted from the fracture of lamella walls, possibly due to elastic instability. Fragments of the composite specimens were analyzed using scanning electron microscopy to study the fracture characteristics and rationalize the catastrophic and progressive types of failure.