A method for preparing a cross-section sample from a free-standing
thin-film coupon suitable for transmission electron microscopy analysis
has been successfully developed. The free-standing coupon presented a
significant challenge for the preparation of a cross-section sample. A
stack consisting of a silicon wafer, thin-film coupon, and glass coverslip
was epoxied together, providing both support for thin film and enough
surface area to handle the specimen during the sample preparation
procedure. The tripod polisher wedge technique was used to thin the
cross-section sample to 2 to 5 μm in thickness. This produced a sample
with the required structural integrity. Final thinning was accomplished
using an ion mill. This technique showed no artifacts introduced from the
sample preparation procedure.