Phase identification of multi-phase materials provides essential information relating the material to its mechanical properties. In this study we selected DP980, a type of dual-phase steel, to investigate the content of martensite and ferrite grains. A combination of advanced techniques was used to provide detailed and precise information of the microstructure. Scanning and transmission electron microscopy were used to provide observations of the sample surface at different scales. Martensite and ferrite phases of DP980 were further identified and characterized using electron backscatter diffraction and scanning probe microscopy. Results obtained with nanoindentation tests confirmed that the differences in nanohardness values in single-phase grains are martensite and ferrite with different surface heights shown by scanning probe microscopy. The similarity shown in the image quality map and scanning probe microscopy proves that a large fraction of martensite can be distinguished in this undeformed material using image quality parameters obtained during electron backscatter diffraction imaging.

This study was to analyze the microstructure, microhardness, tensile and fatigue performance of the welded joints performed by a fiber laser on 22MnB5 and dual-phase steels (DP590, DP980) in similar and dissimilar combinations. The result shows that the weld zone (WZ) basically consisted of lath martensite. The HAZ in these steels can be divided into 3 parts: quenched, incomplete quenched, and tempered region. The WZ had the highest hardness, and a soft zone existed in the HAZ of all steels. Inside the WZ of the dissimilar welded joints, two hardness subregions were observed due to the difference in the alloying elements of these steels. Tensile specimens of the 22MnB5–22MnB5 and 22MnB5–DP980 welded joints were all broken in HAZ, while the 22MnB5–DP590 welded joints failed in the DP590 base metal (BM). The BM had a higher fatigue life than the welded joints, and the fatigue failure of the 22MnB5 similar and 22MnB5–DP980 dissimilar welded joints respectively occurred in the HAZ and DP980 BM. The fatigue fracture contained 3 parts: crack initiation, crack propagation, and the final fast fracture region.

From a ferrite/martensite cold-rolled microstructure, the interaction between ferriterecrystallization and austenite formation is investigated. It is observed that a slowheating rate promotes the ferrite recrystallization and a homogeneous microstructure,whereas a fast heating rate delays the recrystallization and leads to heterogeneouslydistributed austenite islands.

A quantitative and automated phase analysis of dual-phase (DP) steel using electron backscatter diffraction (EBSD) was attempted. A ferrite–martensite DP microstructure was produced by intercritical annealing and quenching. An EBSD map of the microstructure was obtained and post-processed for phase discrimination. Band slope (BS), which was a measure of pattern quality, exhibited much stronger phase contrast than another conventional one, band contrast. Owing to high sensitivity to lattice defect and little orientation dependence, BS provided handiness in finding a threshold for phase discrimination. Its grain average gave a superior result on the discrimination and volume fraction measurement of the constituent phases in the DP steel.

Electron backscatter diffraction (EBSD) and electron probe microanalysis (EPMA) measurements are combined to characterize an industrial produced dual-phase steel containing some bainite fraction. High-resolution carbon mappings acquired on a field emission electron microprobe are utilized to validate and improve the identification of the constituents (ferrite, martensite, and bainite) performed by EBSD using the image quality and kernel average misorientation. The combination eliminates the ambiguity between the identification of bainite and transformation-induced dislocation zones, encountered if only the kernel average misorientation is considered. The detection of carbon in high misorientation regions confirms the presence of bainite. These results are corroborated by secondary electron images after nital etching. Limitations of this combined method due to differences between the spatial resolution of EBSD and EPMA are assessed. Moreover, a quantification procedure adapted to carbon analysis is presented and used to measure the carbon concentration in martensite and bainite on a submicrometer scale. From measurements on reference materials, this method gives an accuracy of 0.02 wt% C and a precision better than 0.05 wt% C despite unavoidable effects of hydrocarbon contamination.