Three different high entropy-alloys consisting of six elements (Ti, Zr, V, Cr, Ni, and Fe) with varying Fe content were synthesized by using the RF induction melting technique. All the as-cast, slow-cooled, and rapidly quenched alloys exhibit C14 Laves phase, and it is found to be stable at high temperature. A lattice contraction has been observed with the addition of Fe. To the best of our knowledge, this is the first report on the synthesis of a single-phase high-entropy complex intermetallic compound in the hexanary alloy system. It has been shown that the thermodynamic calculations following Miedema’s approach and the parametric approach utilizing several descriptors comprising configurational entropy, mixing enthalpy, atomic size mismatch, electronegativity, and valence electron concentration favor the stability of the high-entropy multicomponent Laves phase.

Laves phase plays a positive role in improving the strength of high-entropy alloys (HEAs); Nb and Ti elements have potential to promote Laves phase formation in some HEAs. For improving the strength of the face-centered cubic (FCC) CoCrFeMnNi HEA, a series of (CoCrFeMnNi)100−xNbx (atomic ratio: x = 0, 4, 8, 12, 16) and (CoCrFeMnNi)100−xTix (atomic ratio: x = 0, 2, 4, 6, 8, 12) HEAs were prepared by melting. The effects of Nb and Ti on the microstructure evolution and compressive properties of the CoCrFeMnNi HEAs were investigated. For (CoCrFeMnNi)100−xNbx HEAs, the second-phase (Laves and σ phase) volume fraction increased from 0 to 42%. The yield strength also increased gradually from 202 to 1010 MPa. However, the fracture strain decreased from 60% (no fracture) to 12% with increasing Nb content. For (CoCrFeMnNi)100−xTix HEAs, the yield strength increased from 202 to 1322 MPa. The Laves phase volume fraction also increased from 0 to 27%. However, the fracture strain decreased from 60% (no fracture) to 7.5% with increasing Ti content. Addition of Nb and Ti has a good effect on improving the strength of FCC CoCrFeMnNi HEA.

A bulk NbCr2 Laves phase matrix composite toughened with ductile Cr phase has been fabricated by spark plasma sintering (SPS) using pre-alloyed NbCr2 and Cr powders. The sintering behaviour and phase morphological evolution of the sintered alloy were investigated. The results show that a series of microstructure evolutions along the sintering temperature occurred: elongated Cr phase with uniform dispersion of fine NbCr2 and Cr phase → coarse Cr phase with matured fine NbCr2 and Cr → coarse Cr and Nb phases with lamellar eutectics. The microstructural evolution and phase transformation along the sintering temperature are analyzed by considering the inhomogenous temperature distribution and the accelerated atomic diffusion due to the pulsed electric current applied during SPS. The room temperature fracture toughness of the sintered samples is expected to be markedly improved due to the absence of lamellar or the occurrence of ductile Cr and Nb phases.

Laves phase NbCr2-based composites toughened with different volume fractions of Cr phase were fabricated by spark plasma sintering (SPS). The microstructural evolution and mechanical properties of these spark plasma sintered NbCr2/Cr composites were investigated. The mechanical properties evaluations indicate that the introducing of Cr phase consolidated by SPS has a beneficial effect on the mechanical properties of the NbCr2 Laves phase. When the content of Cr phase in the NbCr2 Laves phase increases to 30 wt%, the hardness measured by a Berkovich nanoindenter operated with the continuous stiffness measurements mode attains the maximum value of 13.44 GPa, which is increased by about 56% over the as-cast NbCr2 Laves phase. More importantly, the room-temperature fracture toughness of the NbCr2-30wt%Cr alloy is increased to 18.9 MPa·m1/2, which is 16 times higher than that of the as-cast NbCr2 Laves phase (1.2 MPa·m1/2). The microstructural analysis indicates that the residual of Cr phase and formation of Nb solid solution can provide remarkable toughening of the NbCr2 Laves phase by fine grain toughening, dual ductile phase toughening, and interface toughening mechanisms. A possible formation mechanism of Nb solid solution during SPS has been proposed by considering the composition distribution.

The NbCr2 Laves phase was fabricated by spark plasma sintering (SPS) using spherical Nb and Cr powders. The experimental results revealed that increasing the sintering temperature to 1773 K can result in the formation of NbCr2 Laves phase as major phase, but it always appeared with trace amounts of Nb and Cr solid solutions. Based on the theoretical calculations, the residual of Nb and Cr solid solutions was attributed to the inhomogeneous distribution of temperature increase from the particle-contacting surface to the center of particle when pulsed current passed through. Moreover, the hardness and fracture toughness of the SPS-processed NbCr2 attained 14.05 ± 0.67 GPa and 8.9 MPa·m1/2, which were 1.6 and 7.4 times of the as-cast NbCr2 Laves phase (1.2 MPa·m1/2). The formation of ductile Nb and Cr solid solutions and fine grains were considered to be the reason for the remarkable enhancements in mechanical properties.