Hostname: page-component-cd9895bd7-p9bg8 Total loading time: 0 Render date: 2024-12-27T01:39:58.783Z Has data issue: false hasContentIssue false

Microscale Thermoplastic Forming of Bulk Metallic Glasses: Numerical Simulation and Experiments

Published online by Cambridge University Press:  01 February 2011

David Henann
Affiliation:
[email protected], MIT, Mechanical Engineering, 5-030, 77 Massachusetts Ave., Cambridge, MA, 02139, United States
Lallit Anand
Affiliation:
[email protected], MIT, Mechanical Engineering, Cambridge, MA, 02139, United States
Get access

Abstract

An extremely promising microscale processing method for bulk metallic glasses called thermoplastic forming has emerged in recent years. However, most of the recent experimental thermoplastic forming studies have been conducted by trial-and-error. In this paper, we use the large-deformation constitutive theory of Henann and Anand [1] as a numerical simulation tool for the design of a micro-hot-embossing process. This numerical simulation capability is used to determine appropriate processing parameters in order to carry out a successful micron-scale hot-embossing operation on the metallic glass Zr41.2Ti13.8Cu12.5Ni10Be22.5 (Vitreloy-1). By carrying out a corresponding physical experiment, we demonstrate that micron-scale features in Vitreloy-1 may be accurately replicated under the processing conditions determined by use of the numerical simulation capability.

Type
Research Article
Copyright
Copyright © Materials Research Society 2008

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1. Henann, D. and Anand, L., Acta Mater., submitted (2007).Google Scholar
2. Saotome, Y., Miwa, S., Zhang, T., Inoue, A., J. of Mater. Proc. Tech. 113, 64 (2001).Google Scholar
3. Saotome, Y., Itoh, K., Zhang, T., Inoue, A., Scripta Mater. 44, 1541 (2001).Google Scholar
4. Saotome, Y., Itoh, K., Zhang, T., Inoue, A., Intermetallics 104, 1241 (2002).Google Scholar
5. Saotome, Y., Noguchi, Y., Zhang, T., Inoue, A., Mater. Sci. and Eng. A 375–377, 389 (2004).Google Scholar
6. Schroers, J., J. of Metals May, 35 (2005).Google Scholar
7. Schroers, J., Nguyen, T., Desai, A., J. of MEMS 16, 240 (2007).Google Scholar
8. Anand, L., Su, C., J. of the Mech. And Phys. of Solids 53, 1362 (2005).Google Scholar
9. Su, C., Anand, L., Acta Mater. 54, 179 (2006).Google Scholar
10. Anand, L., Su, C., Acta Mater. 55, 3735 (2007).Google Scholar
11.ABAQUS, Reference manuals (2006).Google Scholar