Hostname: page-component-cd9895bd7-dk4vv Total loading time: 0 Render date: 2024-12-22T11:30:18.881Z Has data issue: false hasContentIssue false

Hot-streak effect on internally air-cooled nozzle guide vanes and shrouds

Published online by Cambridge University Press:  07 October 2019

L. Y. Jiang*
Affiliation:
National Research Council of Canada, Ottawa, Ontario, Canada
Y. Han*
Affiliation:
National Research Council of Canada, Ottawa, Ontario, Canada
Z. Zhang*
Affiliation:
National Research Council of Canada, Ottawa, Ontario, Canada
X. Wu*
Affiliation:
National Research Council of Canada, Ottawa, Ontario, Canada
M. Clement*
Affiliation:
Department of National Defence Canada, Ottawa, Ontario, Canada
P. Patnaik*
Affiliation:
National Research Council of Canada, Ottawa, Ontario, Canada

Abstract

The effect of hot streaks from a gas turbine combustor on the thermodynamic load of internally air-cooled nozzle guide vanes (NGVs) and shrouds has been numerically investigated under flight conditions. The study follows two steps: one for the high-fidelity 60° combustor sector with simplified ten NGVs and three thermocouples attached; and the other for the NGV sectors where each sector consists of one high-fidelity NGV (probe NGV) and nine dummy NGVs. The first step identifies which NGV has the highest thermal load and provides the inlet flow boundary conditions for the second step. In the second step, the flow fields and thermal loads of the probe NGVs are resolved in detail.

With the systematically validated physical models, the two-phase flowfield of the combustor-NGVs sector has been successfully simulated. The predicted mean and maximum temperature at the combustor sector exit are in excellent agreement with the experimental data, which provides a solid basis for the hot-streak effect investigation. The results indicate that the second NGV, looking upstream from left, has the highest thermal load. Its maximum surface temperature is 8.4% higher than that for the same NGV but with the mean inlet boundary conditions, and 14.1% higher than the ninth NGV. The finding is consistent with the field-observed NGV damage pattern. To extend the service life of these vulnerable NGVs, some protection methods should be considered.

Type
Research Article
Copyright
© National Research Council of Canada 2019 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

A version of this paper was first presented at the 24th ISABE Conference in Canberra, Australia.

References

REFERENCES

Saravanamuttoo, H.I.H., Rogers, G.F.C. and Cohen, H. Gas Turbine Theory, 5th Ed, Pearson Education Limited, 2001, Edinburgh, UK.Google Scholar
Graeme, F.E., Cheeseman, K., Maxwell, M., Davison, C. and Patnaik, P.C. Integrated vehicle health management in the Royal Canadian Air force, NATO STO AVT-223 Workshop on Cross-Domain Integrated System Health Management Capability, 2014, Brussels, Belgium.Google Scholar
Salvadori, S., Montomoli, F., Martelli, F., Chana, K.S., Qureshi, I. and Povey, T. Analysis on the effect of a non-uniform inlet profile on heat transfer and fluid flow in turbine stages, J Turbomach, 2012, 134, 011012-1.Google Scholar
Jenkins, S.C. and Bogard, D.G. Superposition predictions of the reduction of hot-streaks by coolant from a film-cooled guide vane, J Turbomach, 2009, 131, 041002-3.CrossRefGoogle Scholar
Qureshi, I., Beretta, A. and Povey, T. Effect of simulated combustor temperature non-uniformity on HP vane and end wall heat transfer: an experimental and computational investigation, J Eng Gas Turbines Power, 2011, 133, 031901-1.CrossRefGoogle Scholar
Khanal, B., He, L., Northall, J. and Adami, P. Analysis of radial migration of hot-streak in swirling flow through high-pressure turbine stage, J Turbomach, 2013, 135, 041005-3.CrossRefGoogle Scholar
Barigozzi, G., Mosconi, S., Perdichizzi, A. and Ravelli, S. The effect of hot streaks on a high-pressure turbine vane cascade with showerhead film cooling, Int J Turbomach Propulsion Power, 2017, 2, 15, doi:10.3390/ijtpp2030015.CrossRefGoogle Scholar
Jiang, L.Y., Wu, X. and Zhong Zhang, Z. Conjugate heat transfer of an internally air-cooled nozzle guide vane and shrouds, Adv Mech Eng, 2014, Article ID 146523, 11, http://dx.doi.org/10.1155/2014/146523.CrossRefGoogle Scholar
Harsqama, S.P., Burton, C.D. and Chana, K.S. Measurements and computations of external heat transfer and film cooing in turbines, the proceedings of the 10th International Symposium on Air Breathe Engines (ISABE), 1991, pp 12761284.Google Scholar
Jiang, L.Y. and Corber, P.A. Air Distribution over a Combustor Liner, 2014, IGTI paper, GT-2014-25405.CrossRefGoogle Scholar
Stiesch, G. Modeling Engine Spray and Combustion Processes, Springer, New York, 2003.10.1007/978-3-662-08790-9CrossRefGoogle Scholar
ANSYS Fluent Inc. Fluent 19 documentation, 10 Cavendish Court, ANSYS Fluent Inc., ANSYS Fluent Inc., Lebanon, NH, USA, 2018.Google Scholar
Jiang, L.Y. and Campbell, I. Radiation benchmarking in a model combustor, J Eng Gas Turbine Power, 2009, 131, 011501.CrossRefGoogle Scholar
Jiang, L.Y. and Campbell, I. Application of three combustion models to a model combustor, Can Aeronaut Space J, 2005, 51, (1), pp 111.10.5589/q05-001CrossRefGoogle Scholar
Jiang, L.Y. RANS Modeling of Turbulence in Combustors, Chapter 7, In The book of Turbulence Modelling Approaches – Current State, Development Prospects, Applications, Edited by Dr. Konstantin, V., 2017, IntechOpen Limited, London, UK, ISBN: 978-953-51-5311-5.Google Scholar
Menter, F.R. Two-equation eddy-viscosity turbulence models for engineering applications, AIAA J, 1994, 32, (8), pp 15981605.CrossRefGoogle Scholar
Charbonnier, D., Ott, P., Jonsson, M., Th, Köbke . and Cottier, F. Comparison of numerical investigations with measured heat transfer performance of a film cooled turbine vane, 2008, ASME IGTI paper, GT2008-50623.CrossRefGoogle Scholar
Oechsle, V.L., Ross, P.T. and Mongia, H.C. High density fuel effects on gas turbine engines, 1987, AIAA-87-1829.CrossRefGoogle Scholar
Rizk, N.K., Oechsle, V.L., Ross, P.T. and Mongia, H.C. High Density Fuel Effects, 1988, Technical Report AFWAL-TR-88-2046, Wright-Patterson Air Force Base, Aero Propulsion Laboratory, USA.Google Scholar
Wilcox, D.C. Turbulence Modeling for CFD, 2nd Ed, DCW Industries Inc., 2002, La Canada, California, USA.Google Scholar
Snedden, G., Roos, T. and Naidoo, K. Detailed disc assembly temperature prediction: comparison between CFD and simplified engineering Methods, 2005, ISABE paper 2005-1130.Google Scholar
Brown, W.F. Jr. and Setlak, S.J. Aerospace Structural Materials Handbook, 38th Ed, CINDA/USAF CRDA Handbooks Operation, 2004, Purdue University, US.Google Scholar
Incropera, F.P. and DeWitt, D.P. Fundamentals of Heat and Mass Transfer, 5th Ed, John Wiley & Sons, 2002, USA.Google Scholar
Jiang, L.Y. and Corber, A. Benchmark Modeling of a Gas Turbine Combustor – Phase I, CFD Model, Flow Features, Air Distribution and Combustor Can Temperature Distribution, 2010, LTR-GTL-2010-0088.Google Scholar
Robertson, S., Seo, D., Lupandina, O. and Carregie, C. Investigation of T56 First Stage Nozzle Guide Vanes, Mid-Span Cracks – Phase 1, 2015, LTR-SMM-2015-0418.Google Scholar