A carbon nanofiber-based sensor film is designed and calibrated for force measurement. The sensor is designed for use in structural health monitoring of composite materials. The sensing scheme is based on creating a network of carbon nanofibers on the surface of the composite material. In the experimental scheme a patch of nanofiber reinforced epoxy resin film is developed and adhesively bonded to the laminate. The extension of the sensor film due to the applied force leads to a change in the connectivity of carbon nanofibers in the film, resulting in the change in the resistance of the network. Results show that such sensing schemes have high sensitivity and repeatability. Use of nanofibers can provide a low cost and more efficient alternative to other sensor films that rely on carbon nanotubes.

Recently, low-cost processing approaches that produce textured thin bodies have engendered interest as cost-effective approaches for fabrication of magnetostrictive Fe-Ga alloys. In particular, wire-forming methods that strictly control the solidification direction could lead to some measure of crystallographic texture control. This is critical for development of large magnetostriction in polycrystals and for use of the alloys in actuators, sensors, energy harvesters and other systems. Magnetostrictive Fe-Ga wires have been prepared using an innovative cost-effective approach – based on the Taylor wire method – that combines rapid solidification and deformation processes. The procedure for making magnetostrictive wires is discussed and the wires are evaluated in terms of microstructure, crystallographic texture and magnetostriction. Results show that the Taylor-based approach is an effective and versatile means to draw 1-3 mm diameter textured Fe-Ga wire. Experimentation on the influence of drawing technique and quench conditions on texture development resulted with production of a strong <100> fiber texture in the Fe-Ga wire. Magnetostriction measurements, in the absence of prestress, indicated a maximum magnetostriction of ˜165 ppm in a saturation field of less than 200 mTesla. This is considered a significant strain for bulk polycrystalline Fe-Ga alloys without a pre-stress or a stress-annealing treatment. The unique properties of wires made with the Taylor-based approach coupled with the low intrinsic cost make this an attractive approach for production of textured magnetostrictive wire for a variety of applications.

Aluminum nitride (AlN) films have been explored for sensor and actuator applications, but the resultant piezoelectric coefficient is still too low to make the films more competitive with more commonly used piezoelectric materials such as lead zirconate titanate (PZT). While AlN does have the disadvantage of a lower piezoelectric response, it does have the ability to maintain its piezoelectric properties above 400°C, something that is not possible with other piezoelectric materials. It is desirable to achieve a larger piezoelectric response for AlN in order to facilitate the integration of nitride based devices into existing technologies but conventional methods of improving the response by growing higher quality film only result in slight improvements in the piezoelectric response. A method of improving the d33 piezoelectric coefficient beyond any values found in literature may be possible by exploring methods of improving PZT films.

Rare earth doping has been reported to improve the piezoelectric properties of PZT resulting in significant increases in the piezoelectric coefficient. Research has been conducted using rare earth dopants to improve upon the optical properties of AlN, but the impact on piezoelectric effect has never been considered.

Thin, 250-1000 nm, AlN:Er films have been reactively sputtered using erbium (Er)/aluminum alloyed targets to explore any improvement in piezoelectric properties of the AlN:Er films as compared to AlN films. AlN films with 0.5 and 1.5% Er concentrations have been found to have piezoelectric coefficients that are larger than comparable ‘Er-free’ AlN films. AlN films with only 0.5% Er quantities were found to increase the d33 coefficient compared to a similar AlN film depending on the thickness of the film. This increase results in d33,f values greater than 7pm/V which is larger than most values found in literature. By increasing the Er content to 1.5%, values of d33,f were found to be as large as 15 pm/V. This enhanced piezoelectric response is still lower than that of PZT, but can be used to create superior actuator devices than that of typical AlN films.

Ionic Polymer Metal Composites (IPMCs) are manufactured by electroless deposition of metal on Nafion. This deposition method results in the IPMCs with thickness between 0.17mm to 0.20mm with the electrode thickness of around a few m each. It is now generally accepted that on mechanical deformation IPMC produces charge thus making these materials potentially suitable for energy harvesting applications. Due to thin metal plating and inherited flexibility of the Nafion film the IPMCs suffer in stiffness that may be required for some energy harvesting applications. Also earlier works have shown that 0.20mm thick IPMC produce better battery charging than 0.17mm thick one. Hot pressing, using metal mold, Nafion films was employed to produce thicker and comparatively stiffer IPMCs electroded with Palladium metal. Palladium was used because of shorter manufacturing time. This IPMC shows improved energy harvesting. Due to the increased thickness these IPMCs also function as better capacitors than their conventional counterparts. On application of voltage, these IPMCs show charging and discharging effects of a capacitor. This property of IPMC may be useful for storing charge.

Low frequency fluctuations in the electrical resistivity, or noise, have been used as a sensitive tool to probe into the temperature driven martensite transition in dc magnetron sputtered thin films of nickel titanium shape-memory alloys. Even in the equilibrium or static case, the noise magnitude was more than nine orders of magnitude larger than conventional metallic thin films and had a characteristic dependence on temperature. We observe that the noise while the temperature is being ramped is far larger as compared to the equilibrium noise indicating the sensitivity of electrical resistivity to the nucleation and propagation of domains during the shape recovery. Further, the higher order statistics suggests the existence of long range correlations during the transition. This new characterization is based on the kinetics of disorder in the system and separate from existing techniques and can be integrated to many device applications of shape memory alloys for in-situ shape recovery sensing.

Lead zirconate titanate (PZT) nanofibers are obtained by electrospinning a sol-gel based solution and polyvinyl pyrrolidone (PVP) polymer, and subsequent sintering of the electrospun precursor fibers. The PVP content of the precursor solution is critical in the formation of the fully fibrous mats. Scanning electron microscope (SEM) is used to examine the morphology of the precursor fibers and annealed PZT nanofibers. The diameters of the precursor PZT/PVP green fibers have increased with the aging of the precursor solution along with an increase in the viscosity. The viscosity of 500 mPa results in successful fibrous mats, yielding green PZT/PVP fibers with a diameter of 400 nm. The fiber mats are then sintered at 700°C. X-ray diffraction (XRD) pattern of the annealed PZT fibers exhibits no preferred orientation and a pure tetragonal perovskite phase. Preparation of piezocomposites by infusion of epoxy into the nanofiber mat facilitates successful handling of the fragile mats and enables measurements of dielectric properties.

Microwave switches in both shunt and series configurations are developped using semiconductor to metal (SC-M) transition of vanadium dioxide (VO2) thin films deposited by in situ pulsed laser deposition on C-plane sapphire and SiO2/Si substrates. The influence of geometrical parameters such as the length of the switch is shown. The VO2-based switches exhibit up to 30-40 dB average isolation of the radio-frequency (RF) signal on a very wide frequency band (500 MHz-35 GHz) with weak insertion losses, when thermally activated. Furthermore, they can be electrically activated. Finally these VO2-based switches are integrated in the fabrication of innovative tunable band-stop filters which consist in a transmission line coupled with four U-shaped resonators and operate in 9-11 GHz frequency range. Its tunability is demonstrated using electrical activation of each VO2-based switch.

The study determines the feasibility of a new actuation system that couples a fluidic artificial muscle designed by Festo [1] with a metal hydride hydrogen compressor to create a compact, lightweight, noiseless system capable of high forces and smooth actuation. An initial model for the complete system is developed. The analysis is restricted in some aspects concerning the complexity of the hydriding/dehydriding chemical process of the system and the three-dimensional geometry of the reactor, but it provides a useful comparison to other actuation devices and clearly reveals the parameters necessary for optimization of the actuation system in future work. The system shows comparable work output and has the benefits of biological muscle-like properties [2] for use in robotic systems. When compared to other previously developed metal hydride actuation systems the potential for increasing the reaction kinetics and improving the overall power output of the system is revealed. A comparison of the system to common actuation devices, including a biological muscle, shows similar stress and strain relations, but a lower power and frequency range due to the slow actuation time. Improving the reaction kinetics of the system will be the first approach to enhancing the system, along with optimization of the mass and type of metal hydride used in the reactor to produce a full actuation stoke of the fluidic muscle while minimizing system weight.

Several polymers show bending behavior on exposure to selected solvent systems. Either on emersion or evaporation of particular solvents, films can bend or curl within seconds. The response depends on the interaction between polymer chains and solvent molecules as well as the film geometry and surrounding temperature.

Cellulose electro-active paper (EAPap) has attracted much attention as a new smart electronic material to be utilized as mechanical sensors, bio compatible applications and wireless communications. The thin EAPap film has many advantages such as lightweight, flexible, dryness, biodegradable, easy to chemically modify, cheap and abundance. Also EAPap film has a good reversibility for mechanical performance, such as bending movement, under electric field. The main actuation mechanism governed by piezoelectric property can be modulated by material direction and stretching ratio during process. In this paper we present the overview as well as fabrication process of cellulose EAPap as a novel smart material. Also we propose the method to enhance the piezoelectricity, its mechanical and electromechanical properties. In addition, the fabrication of high quality metal patterns with Schottky diode on the cellulose surface is an initiating stage for the integration of the EAPap actuator and electronic components. The integration of flexible actuator and electronic elements has huge potential application including flying magic carpets, microwave driven flying insets and micro-robots and smart wall papers.

We report the formation of wrinkle patterns on porous elastomeric membrane and their fabrication of hierarchical architectures through mechanical stretching and replica molding. The technique builds upon a buckling instability of a stiff layer supported by a porous elastomeric membrane which was induced by surface plasma oxidation of the pre-stretched porous elastomer followed by removal of the applied mechanical strain to form wrinkle patterns, and replica molding of the deformed features on the porous membrane into epoxy to form hierarchical architectures through casting the UV-curable epoxy prepolymer and UV curing. We find that due to the existence of micropores on the membrane, the formation of wrinkle patterns is different from that formed on a continuous elastomeric film, and by varying the applied mechanical stretching strain condition and plasma oxidation condition, the wrinkle patterns could be either confined by the micropores on the membrane to exhibit a wavelength equal to its pitch or form wrinkles with much large wavelength compared with that formed on a continuous elastomeric film. Therefore, the micropillar arrays fabricated by replica molding could stand on different types of wrinkle patterns to form different hierarchical architectures. The method we illustrate here offers a simple and cost-effective approach to fabricate various hierarchical structures, and provides possibilities for potential applications in various fields, such as microfluidics, micro- and nanofabrication of complex structures, crystal formation, cell attachment, superhydrophobicity and dry adhesion.